Retrovans MeFusco Beetle Truck Project

Give details and pictures of your ACVW projects here.
Haans
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Re: Retrovans MeFusco Beetle Truck Project

Post by Haans »

😳😳. Getting close now !!!
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

Yes thanks Nick,

Like a little kid with a bike under the Christmas tree and you have to go to bed .......... :shock: :shock: :shock: :roll:

Just a few small things to go ..... :wink:

Just hoping to keep the team together for this final push ... :lol: :lol: :lol:

Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

As today was the end of the weekend, we have added some things done to MeFusco

We made a few "CAD" sections to close off the open spare wheel slot, as the wheel can not be stored there do to lack of space.

We will now carry a few repair cans and repair kits, and as we have a compressor on board, this should not be too much of a problem.

This will give a small storage space for the repair kits, and maybe a bottle of oil and engine spares.

Have also made the "Kid's" bench behind the two front seats, with its location strip.

The ""VW Aircooled Type 4""badge was also fitted to the back of the passenger side of the cab

Made the CAD sections for the hood side of the dash covers and transferred this to the hardboard panels.

These are now ready to cover with the inside of the hood space.

Still messing with the front bumpers, and still have to fit the rear mud flaps.

Till then thanks for looking

Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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Tony Z
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Re: Retrovans MeFusco Beetle Truck Project

Post by Tony Z »

Seems like you are making some rather rapid progress.
It wont be long now... looking forward to seeing it on the streets
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Re: Retrovans MeFusco Beetle Truck Project

Post by Madbones »

This is like waiting for SpaceX SN11 to fly :D
Cant wait for the video.
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

Did some brake testing against engine running, and not happy with braking system..

Have decided I want to fit a T5 Brake Servo VW 7H0612101A BRAKING Regulator Master Brake Cylinder Bkv

Anybody know where I can get one at a good price

Or will have to get one off ebay

Thanks

Herman
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1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

So I was convinced that my MC was too small for the 4 disk brakes fitted.

Will be looking to fit a Booster with maybe a t3, t4, or t5 MC but in the mean time wanting to get MeFusco going on the road.

So I fitted my old Bus MC and I bled the brakes.

BUT,.... I still have air in the system, and can not get a solid piston

I am sure the problem sits with the front wheels, and yes I do have the bleed screw to the top on both of the wheels.

Have tried every thing I know on bleeding brakes over the last 60 years but can not get the air out.

Will remove the bleeding screws tomorrow, and wrap them with thread sealing tape, so to make sure we not sucking air in via the threads.

If you have any suggestions, please pass them on, as the last resort will be to remove the calipers and shake the air out.

Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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Tony Z
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Re: Retrovans MeFusco Beetle Truck Project

Post by Tony Z »

Have you tried pressure bleeding? This is there you put pressure onto the brake fluid reservoir and force the fluid through by opening the bleed valves.

Also, make sure that the fluid lines are not creating any high points that may trap air.
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Re: Retrovans MeFusco Beetle Truck Project

Post by AlanH »

Herman you will probably know this already, but if you have drum brakes the shoes must be set up correctly so the y just about grip before starting to bleed. If you only have discs it obviously won't apply.
Hope you come right. BTW, I usually bleed the pressure way as Tony suggested. Makes bleeding a one man job. BUT make sure the reservoir remains full.
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Re: Retrovans MeFusco Beetle Truck Project

Post by german »

Reverse bleeding, ie from the bleeding nipple back to the MC with a foot pump filled with brake fluid.
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

Tony Z wrote: Mon Mar 29, 2021 11:34 pm Have you tried pressure bleeding? ........
Thanks have not done it yet, but was thinking of it as most OEM's do it this way.
Will Try it. Thanks
AlanH wrote: Tue Mar 30, 2021 7:24 am .......... if you have drum brakes the shoes must .........
Thanks Alan, but yes I have disks all round, will try pressure bleed from both sides as well.
german wrote: Tue Mar 30, 2021 7:55 am Reverse bleeding, ......
Will try this way but as the fluid enters the caliper center, I am not sure it will remove the air stuck up top.

But worth a try if all else fails, Thanks

Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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Re: Retrovans MeFusco Beetle Truck Project

Post by 73type2 »

Pressurizing will also show if the brake system is airtight.
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

[/quote]
73type2 wrote: Wed Mar 31, 2021 1:49 pm Pressurizing will also show if the brake system is airtight.
:huh:
When I got to 5 bar, Mefusco started floating .......... :shock:

Had to use ratchet strap to get him down ... :roll:

BUT .. :D ..No leaks, ... :wink:

:TIC:

:lol: :lol: :lol: :lol:

Herman

Edited ;-

Must add here that the brakes did not come up to par.
Just think the MC that we tried where to small in volume to press all the calipers.
So will be going for a 4 disk car set-up
Last edited by retrovan on Mon Apr 05, 2021 8:13 pm, edited 1 time in total.
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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retrovan
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Re: Retrovans MeFusco Beetle Truck Project

Post by retrovan »

As you guys know, the brakes where not up to my standard.

So off we went to the local MeFusco spares shop and hunted around for a suitable set-up. :roll:

Not being able to find a T5 Booster & MC, we opted for a BMW E46 Booster & MC.

Now as all these things where already in place , we would need to remove the unwanted parts,

make space for the new parts and also make adapters to make them fit into a very small space.

Now with a bit of strange words uttered, we made a adapter tube with mounting plates , bolts, and holes.

Now we just have to make space to get it all mounted.......... :shock:

So here are the parts, we will fit and report back on outcome.

Till then, Thanks for looking.

Herman
Image

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Image

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1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
Haans
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Re: Retrovans MeFusco Beetle Truck Project

Post by Haans »

Think you'll have to rethink his name,.......Stoffel Fritz MeFusco ! 🙄😂🤣😂😳
Haans
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