Retrovans MeFusco Beetle Truck Project
- retrovan
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Re: Retrovans MeFusco Beetle Truck Project
Bit late but as not much has taken place we have little to report
Had a few supply problems with my steel supplier, sending the incorrect stuff, and having to send it back again and again.
Then having it powder coated to ready it for fitment.
Cleaned up the workshop ready to coat the deck timber and fit all the steel this week end.
Till then
Herman
Had a few supply problems with my steel supplier, sending the incorrect stuff, and having to send it back again and again.
Then having it powder coated to ready it for fitment.
Cleaned up the workshop ready to coat the deck timber and fit all the steel this week end.
Till then
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- retrovan
- Donor
- Posts: 8709
- Joined: Mon Feb 07, 2011 8:51 pm
- What model do you have?: 52T1,68FB,72Bay,75FL
- Location: Eich! no, in Jefferys Bay
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- Contact:
Re: Retrovans MeFusco Beetle Truck Project
Yes we have had time to do the wood this weekend.
Coated it with a deck sealer, but did not smooth the wood, in contrast we added some saw dust to make it ruff.
No need to slip and brake you back on the deck when wet.
Will be fitting into place when fully dry.
Metal strips also ready, can be seen to the left of MeFusco on the floor.
Hope to have it done by next week end.
Herman
Coated it with a deck sealer, but did not smooth the wood, in contrast we added some saw dust to make it ruff.
No need to slip and brake you back on the deck when wet.
Will be fitting into place when fully dry.
Metal strips also ready, can be seen to the left of MeFusco on the floor.
Hope to have it done by next week end.
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- Herbie
- Oil Cooler
- Posts: 334
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Re: Retrovans MeFusco Beetle Truck Project
Coming together very nicely!
Blood Type: VW+
1978 Beetle SP 1600
1963 Beetle
1978 Beetle SP 1600
1963 Beetle
-
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Re: Retrovans MeFusco Beetle Truck Project
Hmmm,....any plans for the unveiling ??can't really say he's beautiful,........he looks very MANLY!!
Haans
Haans
- retrovan
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Re: Retrovans MeFusco Beetle Truck Project
Thanks guys,
Can not wait to take that 1st trip.
Like a kid in a sweet shop......
Do not want to do unveiling half finished
Herman
Can not wait to take that 1st trip.
Like a kid in a sweet shop......
Yes it would probably be unwanted by means of Facebook spotters when he has to go to PE for upholstery fitment
Do not want to do unveiling half finished
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- AlanH
- Crankshaft
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Re: Retrovans MeFusco Beetle Truck Project
Nice Herman, soon you will need to look for a new project.
Wanted parts:
Left sunvisor
Sink faucet
Exhaust to swap for Beetle exhaust
Left sunvisor
Sink faucet
Exhaust to swap for Beetle exhaust
- retrovan
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- Posts: 8709
- Joined: Mon Feb 07, 2011 8:51 pm
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Re: Retrovans MeFusco Beetle Truck Project
Ran into a bit of a problem this week.
After having fitted all the brake pipes and having bled the brakes, we fitted the back wheels.
Would you know it, ... they were locked up, ....this could only be the hand brake we said,
but no, the hand brake was down. and the front wheel where running free. ????
Yes we fitted a Toyota proportional valve to the back wheels, could this be it. ???
Now as no port is marked we took it that the one at the top on its own would be the supply and the other two on the side would go to the back wheels.
BUT... NO
After googling for a few hours we finally had the info needed.
The two on the side with the top one being the MC supply the one below the Front wheels and the top one by it self is the Back wheels.
Have we tried it yet, ...No we have removed the valve from the back axle and fitted a 3 way split to connect the back wheels to the front supply pipe.
Now we will be fitting the valve up front as we do not want to run pipes up and down for no reason.
The load lever will be set at a set possession once we have tested all the different loads and best braking for these loads.
Then we started installing the wooden deck, but soon found out that although we all together only have two arms with hands in a single body,
we can not be under the truck and on top of the deck to hold the bolt on top and turn on the nylock nuts at the bottom at the same time.
So to hold the Allen bolt on top we have fixed an Allen key in the drill press vice and turned it upside down into the bolt, holding and applying wight at the same time.
What fun it works, .....so having tested a few bolts, we will do the rest this week.
So till then
Herman
After having fitted all the brake pipes and having bled the brakes, we fitted the back wheels.
Would you know it, ... they were locked up, ....this could only be the hand brake we said,
but no, the hand brake was down. and the front wheel where running free. ????
Yes we fitted a Toyota proportional valve to the back wheels, could this be it. ???
Now as no port is marked we took it that the one at the top on its own would be the supply and the other two on the side would go to the back wheels.
BUT... NO
After googling for a few hours we finally had the info needed.
The two on the side with the top one being the MC supply the one below the Front wheels and the top one by it self is the Back wheels.
Have we tried it yet, ...No we have removed the valve from the back axle and fitted a 3 way split to connect the back wheels to the front supply pipe.
Now we will be fitting the valve up front as we do not want to run pipes up and down for no reason.
The load lever will be set at a set possession once we have tested all the different loads and best braking for these loads.
Then we started installing the wooden deck, but soon found out that although we all together only have two arms with hands in a single body,
we can not be under the truck and on top of the deck to hold the bolt on top and turn on the nylock nuts at the bottom at the same time.
So to hold the Allen bolt on top we have fixed an Allen key in the drill press vice and turned it upside down into the bolt, holding and applying wight at the same time.
What fun it works, .....so having tested a few bolts, we will do the rest this week.
So till then
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- Tony Z
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Re: Retrovans MeFusco Beetle Truck Project
Interesting process for tightening up the planks.
Have you considered using riv-nuts instead?
Have you considered using riv-nuts instead?
ANGRRR
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
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http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
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vader wrote: The Force is strong with you young Sith Lord Z!
- retrovan
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Re: Retrovans MeFusco Beetle Truck Project
Yes I used to use then in the early days on building plants and factory's, but never found them to be 100% effective.
As a matter of fact still have a few sizes in bottles in the workshop.
Always had a few strip or go loose and had to be reworked.
Only time I found them helpfully was when I had a hydraulic crimp-er, but by hand tool not so much.
But thanks for the input.
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- Tony Z
- Donor
- Posts: 14996
- Joined: Wed Sep 14, 2005 8:33 am
- What model do you have?: 2.3L 69; 1302; P/Van
- Location: Klipheuwel (near Durbanville), Cape Town or working at sea
- Has thanked: 192 times
- Been thanked: 487 times
Re: Retrovans MeFusco Beetle Truck Project
I agree, they may not be a perfect solution, but it would definitely make your life a lot easier than what you are doing (alone) now. Plus, I doubt the wood will see much on the line of shear or tensile forces trying to tear out the riv-nuts.
I've definitely had bad luck with the smaller sizes, but M6 and M8 seems to work fairly well. Also, once you insert the bolt, it'll tighten up the riv-nut when you "torque" the bolt down.
Alas, have fun... looking forward to seeing the final product
I've definitely had bad luck with the smaller sizes, but M6 and M8 seems to work fairly well. Also, once you insert the bolt, it'll tighten up the riv-nut when you "torque" the bolt down.
Alas, have fun... looking forward to seeing the final product
ANGRRR
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
vader wrote: The Force is strong with you young Sith Lord Z!
- retrovan
- Donor
- Posts: 8709
- Joined: Mon Feb 07, 2011 8:51 pm
- What model do you have?: 52T1,68FB,72Bay,75FL
- Location: Eich! no, in Jefferys Bay
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Re: Retrovans MeFusco Beetle Truck Project
So the system worker OK and got the deck done.
Was so enjoying it I decided to share the deck before final tail assembly to round it off.
That we will keep for the reveal.
So here goes ....
Thanks for looking
Herman
Was so enjoying it I decided to share the deck before final tail assembly to round it off.
That we will keep for the reveal.
So here goes ....
Thanks for looking
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- Herbie
- Oil Cooler
- Posts: 334
- Joined: Wed Jul 26, 2006 8:36 am
- What model do you have?: 1978 Beetle SP 1600
- Location: Potchefstroom, Northwest
- Has thanked: 9 times
- Been thanked: 35 times
Re: Retrovans MeFusco Beetle Truck Project
Very nicely done Herman!
Blood Type: VW+
1978 Beetle SP 1600
1963 Beetle
1978 Beetle SP 1600
1963 Beetle
- retrovan
- Donor
- Posts: 8709
- Joined: Mon Feb 07, 2011 8:51 pm
- What model do you have?: 52T1,68FB,72Bay,75FL
- Location: Eich! no, in Jefferys Bay
- Has thanked: 421 times
- Been thanked: 539 times
- Contact:
Re: Retrovans MeFusco Beetle Truck Project
Thanks Herbie,
So I have fitted the tail end to the deck on MeFusco,
This will be where the number plate will sit center,
with the number plate lights on either side and a Reverse /work Light to the right of those.
Its a bit of shaped Aluminum Fastrap with an filler section right at the back of black flashing.
Also became a nice little bench to sit and watch the world go by......
Still need to fit nuts onto the hard to get places on the deck, as its a two man job I will "invite" the kids here for a nice "lunch"
Fitted the Toyota proportionate valve up front next to the MC, and re routed the brake pipes.
Still have to bleed the air out again, but now the back wheel brakes work the way they should.
Probably make the bench , behind the seats, to cover the air brake equipment before upholstery time.
Will be a fold up so as to get into the needed parts and battery.
Still do not know what to do as far as the front bumper is concerned, noting I have tried so far works or looks like it belongs,
so fire away with some good ideas.......
Herman
So I have fitted the tail end to the deck on MeFusco,
This will be where the number plate will sit center,
with the number plate lights on either side and a Reverse /work Light to the right of those.
Its a bit of shaped Aluminum Fastrap with an filler section right at the back of black flashing.
Also became a nice little bench to sit and watch the world go by......
Still need to fit nuts onto the hard to get places on the deck, as its a two man job I will "invite" the kids here for a nice "lunch"
Fitted the Toyota proportionate valve up front next to the MC, and re routed the brake pipes.
Still have to bleed the air out again, but now the back wheel brakes work the way they should.
Probably make the bench , behind the seats, to cover the air brake equipment before upholstery time.
Will be a fold up so as to get into the needed parts and battery.
Still do not know what to do as far as the front bumper is concerned, noting I have tried so far works or looks like it belongs,
so fire away with some good ideas.......
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- retrovan
- Donor
- Posts: 8709
- Joined: Mon Feb 07, 2011 8:51 pm
- What model do you have?: 52T1,68FB,72Bay,75FL
- Location: Eich! no, in Jefferys Bay
- Has thanked: 421 times
- Been thanked: 539 times
- Contact:
Re: Retrovans MeFusco Beetle Truck Project
So got the number plate lights and revers/load light working.
Also cleaned-up the MC area where the proportionate valve was fitted.
Got a few more impossible deck screws in but not all, they will have to wait for family "Lunch"
Will take a few photo's in the day time of the back end now we have it done.
Herman
Also cleaned-up the MC area where the proportionate valve was fitted.
Got a few more impossible deck screws in but not all, they will have to wait for family "Lunch"
Will take a few photo's in the day time of the back end now we have it done.
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc