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Rebirth of OldRed

Posted: Thu Oct 15, 2009 10:38 pm
by OldRed
This thread will chronicle the slow and usually frustrating restoration of my '59 Lowlight Karmann Ghia. I must caution you beforehand that it may not move along at lightning speed at times but I'll update it every time something meaningful happens.

The story starts in February 2008 when I bought the Ghia from Gerrit Joubert in Pretoria. It looked great and the test drive went off without a hitch. The deal was sealed a week later (I tend to linger over decisions) and I brought it home on a lowbed the following weekend.

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It did have it's share of good old KG problems though. It went through a period of pimp-my-Ghia at some stage when about 5 extra guages were added to the dash and one PO decided that a classy Fiat tractor ignition was all that was needed to propel the Ghia to greatness.. The rockers were beginning to bubble and someone (might be the Fiat guy) squeezed in a 1600 twinport after hacking off some of the engine tin.

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But I didn't mind... I had my Ghia and I could use it as my daily driver.

I had the chassis cleaned and stonechipped and exchanged the Venter Special taillights for euro-spec lowlight lenses. New wheels were bought and 2,5 inch white walls were applied by Jeppe Tyres.

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Things would have stayed like this for some time as we're busy restoring our house (about 30 yrs older than the Ghia and about hundred times as expensive to do) but providence stepped in in the form of Mrs OldRed (who calls the Ghia a deep, dark moneypit, amongst other uncivilised things) and her Touran ramming me one fine spring morning. Immense feelings of guilt ensued and I decided to strike the proverbial red hot iron. The engine was pulled and transported to the great Induna himself - IMPI. After some deliberation, it was decided that a replica Okrasa engine should be built with a few vintage speed touches to the Ghia itself.

Now, witness the genius that is IPMI:(note the new BAB produced IMPI label)

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A few things are still mssing - I forgot the air filters at IMPI's and an old look Bosch distributor with electronic ignition innards still needs to be fitted (as soon as they stop melting while in use :) ) All the filter and Okrasa decals will also be applied together with a replica Okrasa Ghia tach

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And this of course

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The body is currently at the body man who will install my new rockers from CIP1, reverse the Mini headlight conversion and undo Mrs OldRed's little indiscretion. The finished colour will be Cardinal red with a tan interior, still considering the original cloth inserts found on the Cardinal red coupes.

The endproduct should look something like this:

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I know the second one is a cabriolet but I like the pic and would love the idea of owning two lowlight cabs.

Well, thats the story so far. Hope to post some progress soon but knowing the body guy it might be some time.

Re: Rebirth of OldRed

Posted: Thu Oct 15, 2009 10:44 pm
by karmakoma
Great project start.
I absolutely love that Okrasa replica. Looks fantastic and had me doing a double take!

Good luck with the paint. Cant wait to see more pics :-)

Re: Rebirth of OldRed

Posted: Thu Oct 15, 2009 10:52 pm
by bugspray
Looking nooice man. What are the engine specs, im not to familiar with the okrase.

Re: Rebirth of OldRed

Posted: Thu Oct 15, 2009 11:03 pm
by Blitzkrieg
Nice write up! :hangloose:

Re: Rebirth of OldRed

Posted: Thu Oct 15, 2009 11:44 pm
by Dutch_Diver
Beautiful colour and the engine looks amazing....going to be one lovely ride! Can't wait to see next times update! Well Done :drunks: :hangloose:

Re: Rebirth of OldRed

Posted: Fri Oct 16, 2009 12:00 am
by Jurgen Grand Slam
Hey there "Old Red",

Your car is VERRY PRETTY!!! :hangloose:

I have a 1958 Karman in my garage and she will also be red when done! :D

If you are at all interested.......... I have the owner's handbook, which was sent to me in a copied form (in German) direct from the factory in Germany - which I had bound into proper books, looks just like the original, just newer :!: :!:

Re: Rebirth of OldRed

Posted: Fri Oct 16, 2009 10:45 am
by OldRed
Thanks for the compliments guys.

Bugspray, I'm not too sure about the specs on this specific engine, I'm sure IMPI will be able to shed more light as I'm somewhat technically challenged. The original OKRASA was based on the VW 1200 engine and you had 2 kits to choose from - the TS-1200 and the TS-1300/30. It was claimed to boost your HP from 36 to a massive, tyre shredding 48. This replica was based on the 1600 twinport I got with the Ghia, but from what I understand it's very similar to IMPI's '63 Beetle, which is more than enough oomph for 4 drum brakes. You can get some good Okrasa info on http://www.pre67vw.com including the original Okrasa manual ( in zer German hof course)

Jurgen, I would really love to have something like that. Let me know what you want per copy, it would make a great addition to the Ghia.

Re: Rebirth of OldRed

Posted: Sat Oct 17, 2009 2:25 pm
by dsan
That tacho is pretty damn sweet.

Re: Rebirth of OldRed

Posted: Sat Oct 17, 2009 11:30 pm
by lowlight
Oldred I like. Doen so voort.

Re: Rebirth of OldRed

Posted: Sun Oct 18, 2009 9:10 am
by hitlers revenge
What tyres are you running on the Ghia?

Re: Rebirth of OldRed

Posted: Mon Oct 19, 2009 9:31 am
by OldRed
HR

I've currently got 165/80 R15 on the stock rims. The white walls were done by Jeppe Tyres in Jo'burg.

Re: Rebirth of OldRed

Posted: Mon Oct 19, 2009 9:43 am
by stew 89
Are the white walls an insert or did they do something to the tyre?

Re: Rebirth of OldRed

Posted: Mon Oct 19, 2009 10:09 am
by OldRed
They basically skim a 1mm deep trench on the sidewall in the width you desire and then galvinise a white ring of rubber to that area. Looks great but you need to clean it on a weekly basis to prevent it from turning a brownish colour. Gets to be a real pain in the ass after about 3-4 weeks.

Re: Rebirth of OldRed

Posted: Mon Oct 19, 2009 10:12 am
by stew 89
Flip thats cool. i was just thinking of buying the same ones the taxis use you know with the thinner white stripe.

Does any one know of a place in durbs that does this sort of thing?

Shot Stew

Re: Rebirth of OldRed

Posted: Mon Oct 19, 2009 1:06 pm
by stew 89
I think i just hiJacked your thread and for that i apologize

Back to Old Red

Shot Stew