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Shortening the beetle pan

Posted: Tue Jul 19, 2011 8:23 pm
by dlagerwall
Hi guys,

I was given a 1600, 74 Beetle. The body was rotten so I've organised a fibreglass jeep body to replace my rusty Beetle one. I now have to shorten the pan to get it to fit the fibreglass body.

Does anyone who has done this before have any advice on shortening the pan for a complete novice?

Don

Re: Shortening the beetle pan

Posted: Tue Jul 19, 2011 8:32 pm
by Pine
Hi Don

Welcome to ACVWSA, have a look at http://www.meyersmanx.com/garage/garage_shorten_p1.htm for complete instructions on shortening a pan.

Please introduce yourself in the appropiate thread, as per your welcoming e-mail

Re: Shortening the beetle pan

Posted: Wed Jul 20, 2011 10:05 am
by BARON
There was a "How To Build A Beach Buggy " manual on the Volkspares site at one time showing you how and where to cut


Image

Image

The one in red gives you a stronger chassis the a straight across cut like in the bottom picture ( stresses work in dfferent directions)

cheers baron

Re: Shortening the beetle pan

Posted: Wed Jul 20, 2011 10:22 am
by Pine
IMPI has an official VWAG booklet on shortening the VW chassis. I scanned it a few years ago, and it was published on TheSamba here
:arrow: http://www.thesamba.com/vw/archives/man ... buggy.phpa

This article from the 'Guthe Fart' magazine might also help (hope your German is not too rusted!):

ImageImage

Re: Shortening the beetle pan

Posted: Wed Jul 20, 2011 1:39 pm
by IMPI
Please note
Only mig or tig welding allowed these days
gas welding wont cut it
Armand

Re: Shortening the beetle pan

Posted: Tue Aug 09, 2011 3:18 pm
by ZeroAxe
Pine wrote:IMPI has an official VWAG booklet on shortening the VW chassis. I scanned it a few years ago, and it was published on TheSamba here
:arrow: http://www.thesamba.com/vw/archives/man ... ebuggy.php

The link is fixed...... (removed an "A")

Re: Shortening the beetle pan

Posted: Tue Aug 09, 2011 4:47 pm
by Ron&Gill
BARON wrote:There was a "How To Build A Beach Buggy " manual on the Volkspares site at one time showing you how and where to cut


Image

Image

The one in red gives you a stronger chassis the a straight across cut like in the bottom picture ( stresses work in dfferent directions)

cheers baron
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