My Baja Bug Rebuild
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
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Re: My Baja Bug Rebuild
I opened up what looked like small rust spots under the main front cross member/bulkhead area and it turned into more major rust, is it ever going to end with the rust.Need to get a 2mm steel plate bent up and weld it over the rust once cleaned up, this is a major structural area so I need to fix it right.
I need to weigh up my options on fixing the baja up or getting a better baja to start with again and part my one out(but keep the engine)
I need to weigh up my options on fixing the baja up or getting a better baja to start with again and part my one out(but keep the engine)
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
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Re: My Baja Bug Rebuild
Haven't posted in a while because nothing much has happened on project baja except removing the fenders and seperating the body from the pan. I have decided the body is not worth fixing so am looking for another better body to start with. I will be starting the repairs on the chassis shortly and will be sinking some serious effort and money in this project, i need to get it back on the road it's been too long.I got the 2mm repair panel bent up for the chassis front crossmember as well as the plasma cut 5mm pedal stiffener bracket
- Edmond
- Valve
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- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
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Re: My Baja Bug Rebuild
I found this body for a good price only has bad rust at the back windscreen area does it look like a good buy
- retrovan
- Donor
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Re: My Baja Bug Rebuild
From the photo it looks great.
Hope you do not find issues when you start working on her.
Are you going to leave it a full body beetle or are you going to Baja it.??
Herman
Hope you do not find issues when you start working on her.
Are you going to leave it a full body beetle or are you going to Baja it.??
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
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Re: My Baja Bug Rebuild
Going to cut it up for a baja and use my yellow fenders, bonnet and engine cover to give it s bit of colour along with white front, back and side bill bars
- buggyfan
- Long Block
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Re: My Baja Bug Rebuild
Whats the condition of the bottom of the A pillars aswell as the underside of the heaterchannels?
http://www.aircooledvwsa.co.za/viewtopi ... tt#p269451" onclick="window.open(this.href);return false;
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
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Re: My Baja Bug Rebuild
Went and drove an 1hr one way to check.the body out what a waste of time back luggage tray totally rusted massive holes firewall holes rusted A pillars rusted heater channels on there way to being holey massive rust holes on either side of the rear windscreen, was really pissed off because I was told it had minimal rust. I'm going to give fixing my body another go just need to find someone who has a donor shell they are willing to cut only need the front scuttle panel where the wipers bolt on the rest I can make a plan with. I have some money to sink in this car now so can at last get a move on with it.On a plus note I visited my fellow beetle friend in ruyterwacht and got 2 nearly new front brake drums for R400.
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- Camshaft
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Re: My Baja Bug Rebuild
Here in PE is a guy that is sort of a beetle "smous" , there are a few beetle bodies lying around
Maybe he can help help you with sections,....should not be too expensive to move to you
Neil. Cell 082 733 4612 or 076 396 1742,.....he's in the Greenbushes area
Regards Haans
Maybe he can help help you with sections,....should not be too expensive to move to you
Neil. Cell 082 733 4612 or 076 396 1742,.....he's in the Greenbushes area
Regards Haans
- Edmond
- Valve
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- What model do you have?: 1973 Baja Bug
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Re: My Baja Bug Rebuild
This project is back on in a really big way, just need to get my arse in gear
Getting a front scuttle donor panel from Buggyfan, thanks again for the help with this really appreciate it.
Got some parts today namely a pan to body seal, fender beading kit, etch primer and body filler
Getting a front scuttle donor panel from Buggyfan, thanks again for the help with this really appreciate it.
Got some parts today namely a pan to body seal, fender beading kit, etch primer and body filler
- buggyfan
- Long Block
- Posts: 2979
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- What model do you have?: lwb beachbuggy
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Re: My Baja Bug Rebuild
http://www.aircooledvwsa.co.za/viewtopi ... tt#p269451" onclick="window.open(this.href);return false;
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
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Re: My Baja Bug Rebuild
Got the scuttle tray section and side panel thanks again Buggyfan, it's a million times better than the section on my Baja.
Also got some bolts, nuts and weld nuts for the project along with 2 new wheel bearing kits for the almost new front brake drums.
Need to get a spray gun and more painting supplies shortly.
Also got some bolts, nuts and weld nuts for the project along with 2 new wheel bearing kits for the almost new front brake drums.
Need to get a spray gun and more painting supplies shortly.
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
Managed to make some progress old scuttle tray section cut out along with the passenger side top quarter panel preserving as much of the original good metal. I still need to grind it a little for a perfect fit but it already looks a million times better. I wanted to tack it in place but never got around to getting welding magnets to hold it in place.
- buggyfan
- Long Block
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Re: My Baja Bug Rebuild
Jy laat nie gras onder jou voete groei nie...
Looking so much better with the cancer removed
Looking so much better with the cancer removed
http://www.aircooledvwsa.co.za/viewtopi ... tt#p269451" onclick="window.open(this.href);return false;
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
Scuttle panel welded in, it's not perfect has a 5mm gap on the one section think I was a bit over zealous with the grinder when I trimmed it will need to fill the gap either with a piece of steel plate from the underneath or make a steel piece to fit in the gap. Also started on the drivers side heater channel front donor section welded in.
Visited adendorff machinery mart on Saturday and got a spray gun and some welding magnets .
Visited adendorff machinery mart on Saturday and got a spray gun and some welding magnets .