My Baja Bug Rebuild
- Edmond
- Valve
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- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
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Re: My Baja Bug Rebuild
Went back to the paint shop today and came back with a lot of supplies fibre filler, 2k ms primer, hardener, spot putty, paint mixing cup, paint strainers and other bits. I spoke to someone who owns a panel beating shop who just happened to be in the paint shop and he suggested I use fibre filler applied directly onto the ground and welded patch panels as this locks out the moisture as the fibre filler contains epoxy and adheres to bare metal very well he suggested this as epoxy primers are very expensive in sa.
- Edmond
- Valve
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- What model do you have?: 1973 Baja Bug
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Re: My Baja Bug Rebuild
More surgery performed today had a lot of blow throughs i think I had to much of a gap in some areas other areas welded fine will cover the minor blow through with fibre body filler then sand it smooth and fill the bigger blow throughs with weld using a copper backer at the back. I still need to add a few small filler metal pieces in the bonnet seating curve area. My new favorite tool is a homemade copper backer made from a folded piece of copper pipe.
- Tony Z
- Donor
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- What model do you have?: 2.3L 69; 1302; P/Van
- Location: Klipheuwel (near Durbanville), Cape Town or working at sea
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Re: My Baja Bug Rebuild
looks like you are making some good and fast progress. Keep it up!
ANGRRR
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
vader wrote: The Force is strong with you young Sith Lord Z!
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
Took the drivers side door off, really easy when you have an impact driver to remove the screws. Drilled the hinge rivets out and removed the really worn and sloppy hinges, they have about 3mm play in the hinge pins on the lookout for another good set of used hinges.
- retrovan
- Donor
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Re: My Baja Bug Rebuild
easier to get oversize pins and re-drill the old hinges.
All 2nd hand will have the same issues.
Herman
All 2nd hand will have the same issues.
Herman
1952 Split Beetle 1835cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
1968 Fastback 2Lt.type4
1972 Low Light Bay Panel Van 2Lt type 4
1975 Fleetline Panel Van 1914cc
2020 MeFusco Beetle Truck 2Lt type 4
1972 FT Hahn SP 1776 cc
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- Camshaft
- Posts: 893
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Re: My Baja Bug Rebuild
Gee Edmund, you must love this bug !! .....you have big brass balls to take this one on.
Love your guts !!! Halala ,!
Keep it up!
Haans
Love your guts !!! Halala ,!
Keep it up!
Haans
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
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Re: My Baja Bug Rebuild
Thanks Haans for the encouragement it's got big time sentimental value been in the family for 40 plus years it's a real labour of love
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- Pushrod
- Posts: 987
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Re: My Baja Bug Rebuild
Thanks for this Edmond. I was also wondering, why all this effort for a Baja??? But now you've put it into context and I understand completely.
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
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Re: My Baja Bug Rebuild
Got some decent used door hinges that are way better than the ones i removed will try and fit them next weekend.
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
The good s/h door hinges are fitted, they are much tighter than the old ones, now need to weld in that door post repair panel then the fabricated 1.6mm thick heater channel replacements. Got the yellow paint mixed today to spray the front of the car wasn't cheap at R265 a little for custom mixed 2k paint. Now that I am.on leave need to get my arse in gear and finish the bodywork, prep it and spray it.
- Tony Z
- Donor
- Posts: 14994
- Joined: Wed Sep 14, 2005 8:33 am
- What model do you have?: 2.3L 69; 1302; P/Van
- Location: Klipheuwel (near Durbanville), Cape Town or working at sea
- Has thanked: 192 times
- Been thanked: 487 times
Re: My Baja Bug Rebuild
fully running by new years?
ANGRRR
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=14775
1302S
http://www.aircooledvwsa.co.za/viewtopi ... 23&t=33521
Panel Van
http://www.aircooledvwsa.co.za/viewtopic.php?p=288723
vader wrote: The Force is strong with you young Sith Lord Z!
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
The fabricated heater channels don't work they don't fit right under the rear quarter panel and also are too difficult to join to the curved front part of the old heater channels. I have located a set of good donor heater channels in jhb might cost a bit to courier down but will be much easier and quicker to fit.
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
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Re: My Baja Bug Rebuild
Donor heater channels arrived today will clean them up the weekend and do any repairs on them if necessary then paint them
- Edmond
- Valve
- Posts: 1121
- Joined: Sun Jun 15, 2008 7:57 pm
- What model do you have?: 1973 Baja Bug
- Location: Burgundy Estate, Cape Town
- Has thanked: 22 times
- Been thanked: 31 times
Re: My Baja Bug Rebuild
Started work on the donor heater channels they need a few repairs started cutting out the rust and welding in new pieces. The heater channels also came with good lower sections of the rear quarter panels still on them as well as the front bulkhead parts