Page 1 of 2

The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 5:20 pm
by jmvv
As mentioned in another post, my friend, Andre found this beetle on a farm in doer-in-gone.

Duifie (so name for the Dove Gey colour) is a 1970 Beetle that still has the original white on black black Transvaal number plates.
(Does any one know where TAF was in the old Transvaal)
Black on yellow plates (starting with BBB 000 T) were introduced in 1978 in Tranvaal, so we suspect that Duifie went off the road before then.

The car is totally complete and unmolested. It was just VERY dirty. It was stored in a closed barn, with the windows open.
Temperatures in the barn got so high that the numbers started to melt off the number plate, so it seem like the open windows were a blessing. For some reason, the rats also stayed out of the car.

This is what it looked like on the trailer, just after its release from the barn.

Image

A quick blast with a pressure washer restored some of its former dignity.

Image

Image

The interior was covered in untold years worth of dust.

Image

Image

Image

Image

Image

Andre got stuck in with some upholstery cleaner and then the true nature of this gem started to be revealed.

Image

Image

Image

The wiring is untouched and even all the vent pipes are in good codition.

Image

Andre even found the original jack when he cleaned the interior and it was promptly returned to its allocated spot.

Image

When the interior was finally clean, we started to get a bit ambitious and wanted to check the electrics.
All the fuses were pirated by "Them" and had to be replaced, the indicator globes were stolen and needed to be replaced, but the lenses were found on the ground in front of the car. Unfotunately "They" broke the rear lenses and lamp holders, so these will have to be located.

By hotwiring the car we confirmed that all the lights worked and then we got really ambitious.

Seeing as the engine was complete, we were curious to see if it would run.

Image

(Check out the original splash guard on the decklid)

Image

We checked the fuel, but the smell eminating from the filler indicated that the petrol was really VROT.
But we are Boere, we can "maak 'n plan"

The oil level was checked, and it indicated full. The oil did not smell funny or felt gritty, so we decided to go for it.

So we fed the starter wire and it swung the engine.
We hotwired the ignition again to chect that we had power at the engine, and everything checked O.K. Even the dash lights for ignition and oil pressure came on.

We rigged up a temporary fuel supply to the pump and with ignition off started to crank the engine. The fuel pump was working and after a few checks with the ignition, we noticed that the oil pressure indicator light had turned off. So, it was time to go for broke.

We turned on the ignition

The choke butterfly was stuck, but when I wiggled it, it came loose and the choke closed as designed.(BTW the oil bath air cleaner is still filled with oil to the correct level)

Andre cranked the engine and after a few seconds there was a slight splutter. I adjusted the choke opening and we tried again. The engine swung for about two revolutions and burst into life setling at an idle speed of about 1200RPM.

There was no smoke, no noise, no drama. We let the engine idle until the choke opened fully and idle speed stabilised at about 800RPM. Only once in my life have I heard a Beetle engine this smooth and quiet. It literally sounds like a sewing machine. Absolutely perfect.

The fuel tank was not such a pretty picture. It still had about half a tank of vrot petrol.
The fuel sender died in the battle against corrosion.

Image

With the fuel discarded, the tank shows some rust inside.

Image

For me, this is the stuff of urban legends.
To find a complete, unmolested car and to have the engine start without issues and run so beautifully is only heard of, not seen in real life.

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 7:20 pm
by Cyndi Kritzinger
TRUELY REMARKABLE!
YOU MUST HAVE DONE SOMETHING RIGHT IN A PREVIOUS LIFE.

MARK

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 7:41 pm
by jolas
Now THAT is a proper "barn find" :hangloose:

Thanks for sharing 8)

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 8:14 pm
by Terry Phillips
Very nice,it looks like it has not done much work in its life. whats the Km's on the clock.
Neat and Sweet.
Does anyone know where I can get a set of thoes blinds from for my 61 ? need them to protect my suitcases in the back.
:flash:

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 8:21 pm
by fig
Cool story! :hangloose:

TAF = Zeerust

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Tue Aug 11, 2015 10:20 pm
by jmvv
Mileage now is just over 59000 miles.
According to the sticker in the door jamb, the previous service was done at 52000 miles.

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 8:56 am
by riaanj
What are the plans gonna be for this little gem???

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 1:21 pm
by Kafer74
What a lovely save..congrats!

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 1:26 pm
by jmvv
riaanj wrote:What are the plans gonna be for this little gem???
Andre want to preserve the car.

The body and paint are in remarkable condition and the few minor blemishes just add to the character of the car.
That will all receive a thorough clean and polish.

The plan now is to give it a thorough mechanical once over to sort out all the mechanical issues.
First the tank needs to be cleaned and the fuel level sender sorted out.
Then it is the turn of the brakes and steering (tie rod ends and king and link pins) and the tyres need to be replaced.
The engine will be serviced.

Plans are to introduce Duifie to the community at Ferdie's Swop Meet at the end of the month

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 2:59 pm
by Hubcap
TAF was the old registration for Zeerust.

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 3:15 pm
by 64 Notchback
Have you got a fuel sender unit?
If not I would like to donate one

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Wed Aug 12, 2015 9:39 pm
by Brandenmance
All I can say is Wow what a nice find!

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Thu Aug 13, 2015 9:41 am
by riaanj
jmvv wrote:
riaanj wrote:What are the plans gonna be for this little gem???
Andre want to preserve the car.

The body and paint are in remarkable condition and the few minor blemishes just add to the character of the car.
That will all receive a thorough clean and polish.

The plan now is to give it a thorough mechanical once over to sort out all the mechanical issues.
First the tank needs to be cleaned and the fuel level sender sorted out.
Then it is the turn of the brakes and steering (tie rod ends and king and link pins) and the tyres need to be replaced.
The engine will be serviced.

Plans are to introduce Duifie to the community at Ferdie's Swop Meet at the end of the month
Sweet, well done so far and good luck with the rest, can't wait to see her in the flesh at Ferdi's..

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Fri Aug 14, 2015 4:02 pm
by jmvv
Today, Duifie got a bit of a slap and tickle.

Andrè spend some time with a hammer and dolly to knock out the dents on the fenders.
The paint is not perfect on the fenders (It adds a bit of character), but now all the curves are in the right places - smooth as a baby's, ehm, cheek.

The cleaned fuel tank was refitted and a replacement sender unit fitted.
A few liters of acetone got rid of the gunk caused by the vrot fuel and a short length of chain and some vigorous shaking got rid of the rust flakes.
Inspection with a mirror on a telescopic stalk showed a perfectly clean tank.
Seemed like the tank was about full all those years ago when the car was parked and as the fuel evaporated, it coated the inside of the tank with a resin like layer that perfectly preserved the interior of the tank. The rust was only at the filler neck and was removed easily enough.

The brakes were serviced. A new master cylinder was required, but now it stops as intended.

As the car did not have keys, we dropped the ignition lock and a door lock off at The Gateway in Sunnyside to have two new keys made. Total cost was about R500. Took them a couple of hours.

And then the highlight of the day.

Duifie drove under its own power for the first time in decades. :party:
First Andrè drove it around in the shop and then it was down to the local BP for its first tank of fuel in many, many years.

He then started with Autoglym's finest to restore the paint.
First with the paint restorer and then a few times with the super resin polish.

The results are simply amazing.

Compare to roof after one treatment to the fender with original patina.

Image

Image

Re: The resurrection of Duifie, the 1970 barn find beetle.

Posted: Fri Aug 14, 2015 4:19 pm
by John Alves
wow :D :D :D