KCC Salamander Buggy

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JacoV
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KCC Salamander Buggy

Post by JacoV »

I built this buggy with my dad and brother after I wrote off dad's beetle. The pan was still in great shape.
It runs a 1600 SP motor. We did a sub assembly exchange at VW in 1994, and the sub we got was brand new shipped in from Mexico.

I used it as a student car and as a daily driver for about 4 years. It was then passed to my brother, and eventually ended up standing. I brought it home and used it a bit till the tank rusted through. From there it went downhill.

Now I need to rebuild. I am planing on stripping it down to the pan, repaired the pan halves and then make it a little special ;)

Image
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The floor pan needs a little TLC
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And the new tanks is in amazing good shape! (One of those lying outside rusting at VS)
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'93 KCC Salamander (69 Beetle)
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BARON
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KCC SALAMANDER TANK

Post by BARON »

Jaco ,

Is that a beatle tank . I must cut a hole in my buggys f/g nose to replace a buggred sender unit and I dont know where to cut---That or removing the complete body.

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Post by Pine »

DON'T cut a hole - you'll regret it afterwards.

Drive around with a few spare litres of petrol, and work out your consumption w.r.t. the distance travelled.

When I first got my buggy, it did not have a fuel gauge, but instead it had an old 'reserve' fuel tap (from a 50s Beetle) mounted against the foot well. When it ran out of petrol, and the engine started stuttering, you just opened the reserve tap, and you could go another few kms to the nearest gas station.

Of course, it happened once that the engine started stuttering, and I reached down to open the reserve tap only to find it already in the 'open' position, following the previous night's visit to the Mystic Boer Pub in Bloemfontein... :oops:

Had to do some walking to the nearest garage and back with a can of petrol.
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Post by Pine »

Jaco, is that a Golf Estate or stasiewa in the background?

I LUUUUUUUUUV those! (It is an incarnation of the Variant.)

I wonder if VW will bring out the Golf 5 in an estate version? - Just imagine, something 4x4 like the Audi Allroad, and then call it a Mini-Touareg?
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Post by JacoV »

@ Baron, yes it is a Beetle tank, from the late model Beetles. I agree with Pine, dont cut a hole, hiding it is a bi.... problem. On my buggy, the nose piece can be removed.

@ Pine, yip that is a new shape Variant, aka Golf 4 Estate, or Stasiewa :lol: Some people live in Golf Estates, I drive one.
The Golf V wont see an estate. They have the Golf Plus which is a Golf on steroids, and the Touran MPV.

O, and the baby Touareg is on its way, called the Tiguan.
'93 KCC Salamander (69 Beetle)
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Re: KCC Salamander Buggy

Post by buggyfan »

hi jacov,any updates on this buggy??
http://www.aircooledvwsa.co.za/viewtopi ... tt#p269451" onclick="window.open(this.href);return false;
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Re: KCC Salamander Buggy

Post by Dutch_Diver »

And I really like the shape of the buggy....Yes UPDATE PLEASE :zhelp:
"MO" - 1965 Splitscreen bus --> http://www.aircooledvwsa.co.za/viewtopi ... =37&t=9305" onclick="window.open(this.href);return false;
"BOBBIE" - 1963 Beetle --> http://www.aircooledvwsa.co.za/viewtopi ... 23&t=11338" onclick="window.open(this.href);return false;
JacoV
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Re: KCC Salamander Buggy

Post by JacoV »

Hi Guys,

Unfortunately life interfered with my plans. The buggy has been standing still since my initial posts here. No excuse, just a case of "one day" I'll start on the buggy. :oops:

Well thx to one of the members here, Nathaniel who works with me and seeing Pine's work on HW2, I have a load of ideas of what I want to do.

As mentioned earlier I want to redo the bug from the pan up. I have a complete king&link-pin front suspension that will be redone and installed. The current suspension keeps on wearing out the k&l pins on the left after the bug was in a accident in it's beetle days.
I would love to do the pan similar to what Impi did for Pine's HW2.

My idea at the moment is to go old school. Currently the buggy is built to the generic '90's buggy idea. I want to get some sort of marriage between that and the '60s style.
There is a 2l T4 motor that needs some work done and might find it's way into the buggy :wink: Currently it runs a 1600 SP motor.

All I can say is watch this space. I'll update soon with a little history around the beetle/bug and post pics as work progress.

Cheers
Jakes
'93 KCC Salamander (69 Beetle)
JacoV
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Re: KCC Salamander Buggy

Post by JacoV »

In '78 my dad started looking around for a second car. It was the year before I would go to school and one car would not cut it. My grandfather was the workshop manager for Hornby Motors, the then VW dealers in Springs. They had a spotless 69 1500 Beetle standing on their 2nd hand-floor.
Now seeing that grandpa worked for a VW dealer it was kind of logical that most of the kids drove VW's. I grew up with Beetles, Busses and one or two Audi's around. Dad bought that '69 1500 for the grand sum of R800.

For the next 15 odd years the Beetle duty fully served as Dad's transport to work in Jo'burg, general run around and eventually as student transport for me. We had regular arguments about who would sit in the dogbox at the back, till we just became to big......
I learned to drive with the Beetle. I was caught driving it before I had my drivers when dad sent me to the hardware store.
In '87 or '88 somewhere the Beetle was in an accident with a Scania lorry that decided it would rather ignore a red traffic light. It was hit on the left front wheel. The boot lid, front apron, bumper, fender and light was torn to shreds. We towed her home, replaced the damaged parts and she was on the road again. From there however the left k&l pins would wear out fast and eventually wheel alignment would be impossible to set and we would need to have the k&l's replaced.

In 1991 I started studying and dad bought himself a Jetta CLX. The Beetle became my daily driver and transport at Technikon.
Then one morning in 1993 we took my brother for his induction in to the SAPS. Just outside Nigel I went over a traffic light that was out of order.
Beetles and taxi's do not share the same piece of tar...... The taxi hit me on the drivers door. I took a serious whack on the forehead, requiring 20+ stitches to put it all together again. The Beetle was towed home and we started making plans to fix it. I have photos of the damage and buggy being built, just need to scan them in.

The b-pillar was torn out of the shell and rolled up. The roof had a huge dent and split on the rain gutter. The cost of a repair was just to high. We started looking around for Beetle shells, but those available where either butchered badly or had serious rust. Dad decided to go the buggy way. We bought a Salamander kit from KCC and by middle '93 the buggy was on the road. I was handed the keys to the buggy as my 21st birthday gift.

I drove the buggy during the rest of my studies and when I started working. Eventually I was able to buy myself a Jetta and the buggy started doing duty as my youngest brother's student car. My dad and brother then built him a buggy with a 1500cc Nissan motor. My buggy was parked in dad's yard and was used very infrequently. The buggy's condition started to deteriorate.

I brought it home (after I got married and bought a house) and the buggy was parked in the yard. I used it for a few off-road play sessions till the tank started leaking after it rusted through. Again the buggy was left standing.....

The kids have played in it, the dog decided he wants to make a kennel of it (no matter how many times I tried explaining to the contrary!) The dog also liked the flavor of the left front seat. To say the least I was more than a little annoyed!

Until now. Last night I started pulling the buggy apart. Below is some pictures I took. Slow progress but that is more than anything that has happened in the last 5 years.

Starting out:
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A very dusty motor:
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Topless:
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Another Aircooled Fan in the making. My son helping to strip the buggy down:
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Side panel and nerfbar off, seat belts removed, wiper arms removed:
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Side panel and nerfbar going to be stored for the rebuild
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I knew the pan would require some reworking because of the rust in the normal places at the back.
While removing the screws that hold the nose in place, I spotted rust on the front section of the pan,
right behind the front beam. This is a worry to me. I will pull the bug apart and then see if the situation can be fixed.
What do you guys think?
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'93 KCC Salamander (69 Beetle)
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Re: KCC Salamander Buggy

Post by buggyfan »

that rust looks pretty bad ,rather replace the whole pan if you can
http://www.aircooledvwsa.co.za/viewtopi ... tt#p269451" onclick="window.open(this.href);return false;
JacoV
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Re: KCC Salamander Buggy

Post by JacoV »

Thx Buggyfan, I got the same idea when I saw the rust last night. Will see how it looks when I can get proper access to it.
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Re: KCC Salamander Buggy

Post by Dutch_Diver »

Strip it completely and clean it before you make any decisions....are you looking to make perfect or are you happy to cut out and weld in new metal i.e patches?
"MO" - 1965 Splitscreen bus --> http://www.aircooledvwsa.co.za/viewtopi ... =37&t=9305" onclick="window.open(this.href);return false;
"BOBBIE" - 1963 Beetle --> http://www.aircooledvwsa.co.za/viewtopi ... 23&t=11338" onclick="window.open(this.href);return false;
JacoV
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Re: KCC Salamander Buggy

Post by JacoV »

I agree, first want to strip it and see the extend of the rust.
I am happy to cut it out and weld in patches.

If I was restoring a Beetle then yes, I'd hate to cut and weld.
'93 KCC Salamander (69 Beetle)
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