Some advice needed: Donor beetle for Buggy Project
Posted: Tue Apr 17, 2012 10:34 pm
Hi, apologies if this post is in the wrong place. Moderator please move.
I have plans building a beach buggy. Obviously the first logical step is to have a proper donor beetle (apart from the funds, time, skills, experience, etc. etc. that usually strangles such ambition). I have been advised to ensure that the base of the buggy is sound, and importantly, compliant with current license regulations i.e. on the road and currently licensed (I have gained some good insight on the forum of the highs and lows of this process).
I have a fundamental problem chopping a fairly decent car and have obviously been looking for that "abandoned beetle standing in a barn" that will do much better as a buggy. It seems as if these beetles have been "left at the altar" (ex-student cars
) and are available... but enter the latter part of the advice - paperwork.
One is then left with the dilemma to chop (and pay premium and possibly kill a potential classic) or take what is available and as close to "left at the altar", but with paperwork. In this category you also face the Code 3 car issue, which I don't have an issue with as such, as long as the mechanics and structure checks out, as the body will not be required. However, the body may offer some clues as to why the donor ended up as a Code 3 and I would appreciate any advice in this regard based on member’s experience:
My direct concern is the structural integrity of the Tunnel, Frame head (?) and Rear suspension i.e. "chassis" . The car I'm looking at has clear signs of body repair work on the font side, indicating a major shunt as some point and bonnet definitely a replacement. The rest of the dents seem minor wrt impact, but the roof also indicates quite a bit of history (hail storm?, rolled over? driven under a higher vechile? roadsign hitting the roof?)
So my questions are:
> Are there any "tests" / "checkpoints" to look for and ensure that the beetle chassis is not twisted (out of level) or bent (out of square) whilst the body is on?
> I intend going the SWB route - so can these types of deficiencies be corrected as part of the shortening process? (If you know of professionals that do this kind of work in JHB / PTA area I would appreciate any contacts via PM.)
> Rust on the floor-pans are easy to spot, but how durable is the tunnel section as a rule?
> Are there any "non-acceptable Beetle behaviours" that may indicate problems with the drive line whilst testing on the road?
> What would a body be worth in a worst case scrap metal scenario? (I don't intend keeping the body for too long and would like to spend wisely.)
Thanks JW
I have plans building a beach buggy. Obviously the first logical step is to have a proper donor beetle (apart from the funds, time, skills, experience, etc. etc. that usually strangles such ambition). I have been advised to ensure that the base of the buggy is sound, and importantly, compliant with current license regulations i.e. on the road and currently licensed (I have gained some good insight on the forum of the highs and lows of this process).
I have a fundamental problem chopping a fairly decent car and have obviously been looking for that "abandoned beetle standing in a barn" that will do much better as a buggy. It seems as if these beetles have been "left at the altar" (ex-student cars

One is then left with the dilemma to chop (and pay premium and possibly kill a potential classic) or take what is available and as close to "left at the altar", but with paperwork. In this category you also face the Code 3 car issue, which I don't have an issue with as such, as long as the mechanics and structure checks out, as the body will not be required. However, the body may offer some clues as to why the donor ended up as a Code 3 and I would appreciate any advice in this regard based on member’s experience:
My direct concern is the structural integrity of the Tunnel, Frame head (?) and Rear suspension i.e. "chassis" . The car I'm looking at has clear signs of body repair work on the font side, indicating a major shunt as some point and bonnet definitely a replacement. The rest of the dents seem minor wrt impact, but the roof also indicates quite a bit of history (hail storm?, rolled over? driven under a higher vechile? roadsign hitting the roof?)
So my questions are:
> Are there any "tests" / "checkpoints" to look for and ensure that the beetle chassis is not twisted (out of level) or bent (out of square) whilst the body is on?
> I intend going the SWB route - so can these types of deficiencies be corrected as part of the shortening process? (If you know of professionals that do this kind of work in JHB / PTA area I would appreciate any contacts via PM.)
> Rust on the floor-pans are easy to spot, but how durable is the tunnel section as a rule?
> Are there any "non-acceptable Beetle behaviours" that may indicate problems with the drive line whilst testing on the road?
> What would a body be worth in a worst case scrap metal scenario? (I don't intend keeping the body for too long and would like to spend wisely.)
Thanks JW