VW 1302S, factory-fitted, full-flow oil filter!?!

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Nigel A. Skeet
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VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Nigel A. Skeet »

I was intrigued to read in the following archived article, a reference to the post-1972 VW Type 1 Super Beetle (i.e. VW 1302 S) air-cooled engine, being factory-fitted with some form of full-flow oil filter!

Phil Ramsey, "Oil Filter Advice", Machinery Lubrication Magazine, November 2004.

http://www.machinerylubrication.com/art ... icleid=681

« The VW Super Beetle had a full-flow filter after 1972 until production stopped in 1980. There was also a full-flow filter on the 1975 VW sedan and the 1980 VW convertible. »

Although some of my VW books, mention the changes in technical specification from one production year to the next, there is no mention of any full-flow oil filtration being introduced, on any VW Type 1 style engines.

Jerry Sloniger, "The VW Story", Patrick Stephens Ltd., 1980, ISBN 0-85059-441-3

Clive Prew, "VW Beetle", Grange Books, 1990, ISBN 1-85627-034-3


I would certainly have expected to see such a thing mentioned, in the following book:

Tom Wilson, "How to Rebuild Your Volkswagen Air-Cooled Engine", HP Books, 1987, ISBN 0-89586-225-5.

I vaguely recall the VW Type 1 Beetle 1302S, being equipped with the 50 DIN horsepower, 1584 cm³ displacement, AS-Series air-cooled engine, which was also employed in the 1974~79 VW 1600 Type 2. One VW Type 1 & 2 enthusiast of my aquaintance, who has a 1978 VW 1600 Type 2, certainly has not mentioned any factory-fitted, full-flow oil filter.

VW Boxer Engine Codes by Brian Verbeek

http://www.type2.com/library/identifi/boxeng2.htm

Bay Tech Clinic > Engine & Transmission > Engine Codes

http://forums.kombiclub.com/showthread.php?t=7284

To the best of my knowledge, the only VW Type 1 style engines, which were factory-fitted with any form of full-flow oil filter, were those of the late-model (i.e. circa 1990s), Mexican built VW Beetles, with Bosch Digifant fuel injection (not Bosch L-Jetronic, as used on North American specification, 1975~83 air-cooled VWs), catalytic converter and hydraulic, self-adjusting cam-followers, which required properly filtered oil, for which provision was made, using a filter pump (i.e. oil-pump housing, with integral, cast-in, horizontal oil-filter mounting).

There certainly was a development of the air-cooled VW Type 1 Beetle style engine, which had a full-flow oil-filter mount, which was cast as an integral part, of the left-hand half of the engine crankcase, in a similar fashion, to that of the 1983~92 VW 19/2100 Type 25 (i.e. Vanagon or Transporter T3), water-cooled, spark-ignition (i.e. gasoline-fuelled) flat-four engines. These air-cooled engines (with CT or CZ engine-number prefix), cooled by a crankshaft mounted fan, similar to the VW Type 3 & 4 style, air-cooled engines, were used in the non-North-American specification, 1980~83 VW 1600 Type 25 (i.e. Vanagon or Transporter T3), as discussed at the following Internet links:

http://www.tunacan.net/t4/tech/ct-cz.shtml

http://www.type2.com/library/engineg/boxeng.htm

I also know of one example, where a complete engine assembly of this type, including coverplates and all ancillary components, was substituted into a 1972~79 VW Type 2.

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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Ron&Gill »

Nigel, very interesting, thanks,

My Razor Edge's new turbo motor has a oil filter on the left hand side of the block... I'll ask Dave for an engine number...
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by calooker »

The blocks Dave has with the filter mount cast in the block was made for the aviation industry and was never produced to run on the road. Those are hens teeth.
The factory filtration system is a bolt on and is available from just about anywhere. I have used this system with no issues, and that includes a motor reving to 7000 RPM
It needs no fancy tin, it works with the stock exhaust, the only mod needed is a slight notch on the pulley tin and that depends on the pump manufacturer. CB & factory pump/filter combos need no notching, Empi does.
Last edited by calooker on Tue Sep 22, 2009 9:29 am, edited 1 time in total.
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Ron&Gill »

So the Ghia's got an aeroplane engine!!... 8)

:mrgreen:
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by calooker »

Ron&Gill wrote:So the Ghia's got an aeroplane engine!!... 8)

:mrgreen:
:shock: And go like a Boeing too :lol:
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Nigel A. Skeet
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Nigel A. Skeet »

Ron&Gill wrote:Nigel, very interesting, thanks,

My Razor Edge's new turbo motor has a oil filter on the left hand side of the block... I'll ask Dave for an engine number...
It would stil be interesting to find out the engine number and/or the VW part numbers for the the crankcase halves. Despite what "Calooker" has said, we might still discover that the crankcase, is the same as that used for the 1980~83 VW 1600 Type 25 air-cooled engine!
calooker wrote:The blocks Dave has with the filter mount cast in the block was made for the aviation industry and was never produced to run on the road. Those are hens teeth.

The factory filtration system is a bolt on and is available from just about anywhere. I have used this system with no issued, and that includes a moreo reving to 7000 RPM

It needs no fancy tin, it works with the stock exhaust, the only mod needid is a slight notch on the pulley tin and that depends on the pump muanufacturer. CB & factory pump/filter combos need no notching, Empi does.
If you are referring to the after-market oil-filter pumps, of similar pattern to those used on the Mexican-built, 1990s vintage, VW Type 1 Beetles, I think you will find that they are unsuitable for use on 1968~79 VW 1600 Type 2s (plus possibly VW 15/1600 Type 3s), which the rear-mounted, engine-support beam.

http://www.vwheritage.com/ssp/Engine-Pa ... lateID=ssp

Bugpack Filter Pump - AC115303010

« Provides mounting for a Golf or FRAM oil filter. Cannot be used with stock or fully merged exhausts or on 68> Type 2's. Manufactured in the USA and fitted with 32mm gears, pressure release valve and O-ring seal. Also features gear support in cover. »
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Tom Bishop »

I saw a 1303 (I think George) with a oil filter sitting above the crank pulley, inbetween the fan belt.

Look very factory.
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Nigel A. Skeet
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Nigel A. Skeet »

Tom Bishop wrote:I saw a 1303 (I think George) with a oil filter sitting above the crank pulley, inbetween the fan belt.

Look very factory.
The following book, makes various references to full-flow and by-pass oil filters, including two pictures of horizontal-axis, screw-on oil-filter cartidges, mounted above the VW Type 1 Beetle engine's crankshaft pulley:

Bill Fisher, "How To Hot Rod Volkswagen Engines", HP Books, 1970, ISBN 0-912656-03-4.

Section 9 » Pages 18~23 » Ignition »

Page 22: Picture of a drag-race engine, with Vertex magneto and no V-belt-driven electrical generator or cooling fan, features a horizontal-axis, screw-on, FRAM P2814 oil-filter cartidge, mounted above the VW Type 1 Beetle engine's crankshaft pulley.

Section 13 » Pages 46~66 » Cylinder Heads »

Page 66: Caption pertaining to the picture, on the bottom, right-hand side, showing a horizontal-axis, screw-on oil-filter cartridge, positioned between the crankshaft-pulley and dynamo-pulley (i.e. surrounded by the fan belt), of a VW Type 1 Beetle engine.

« Zenith 32 NDIX was best single dual-throat carb for many years - until Holley introduced the Bug Spray. The by-pass oil filter shown here is not an acceptable accessory for a high-performance VW engine. Use a full-flow filter and protect your engine. »

Section 16 » Pages 88~102 » Lubrication, cooling & breathing »

Page 92: Caption pertaining to the picture, at the top, mid-position, showing a remote-mounted, fore & aft, horizontal-axis, screw-on oil-filter cartridge, located beneath the No. 3 cylinder, exhaust J-pipe, of a VW Type 1 Beetle engine.

« Drag-race dune buggy shows a lot of no-no's. Oil filter is mounted where it can be damaged and oil lines terminate with banjo fittings which are highly restrictive. Plug wires taped together may cross-fire at high RPM - and oil pressure gage is of NO use to driver. »

Page 92 - FULL-FLOW OIL FILTER:

« Because the stock VW comes with no oil filter, installing a full-flow filter may seem needlessly costly. Simple machine work is also required, so many owners are tempted to shrug their shoulders and say that they will get to this kind of problem later in the day - year - or some other time. Do it now if you are planning to race - unless your pocketbook is bottomless and you enjoy buying new parts and assembling an engine every week-end. »

« So, what's so great about a full-flow oil filter and why should you have one? Full-flow oil filters reduce engine wear upto 66%. Ford Motor Company, which has used full-flow oil filters in most of their engines for many years, published some startling comparisons of the wear reductions which can be expected when a full-flow filter is used instead of a by-pass type filter. In an SAE paper published in the 1950s, Ford showed reductions of 50% in crankshaft wear, 66% in wrist-pin wear, 19% in cylinder-wall wear and 52% in ring wear. »
Nigel A. Skeet
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Nigel A. Skeet »

These days, there is a strong case for having both full-flow & bypass oil filtration, plus full-flow magnetic filtration, which now seem to be increasingly adopted by fleet operators and modern-truck manufacturers.

Many aspects of automotive and industrial oil filtration, cleanliness and cleansing, are discussed in current and archived articles, of the Machinery Lubrication Magazine and Practicing Oil Analysis Magazine, plus the Internet on-line forums:

http://www.machinerylubrication.com

http://www.oilanalysis.com

http://www.lube-tips.com

http://forums.noria.com/eve

Here are just a few interesting examples, to get you started on the road, to better understanding this topic:

Norbert Assion, Miles Flamenbaum and Debashis Sahoo, Soms Technologies, "Hybrid Spin-on Filters", Product Review, Practicing Oil Analysis Magazine, May 2007.

http://www.oilanalysis.com/article_deta ... cleid=1024


J. Bennett Fitch, Noria Corporation, "Applications and Benefits of Magnetic Filtration", Machinery Lubrication Magazine, September 2005.

http://www.machinerylubrication.com/art ... icleid=794


Tom Hulme, Fluid Conditioning Systems, "From a Can of Beans to Grand Prix Race Wins - Introducing the Full-flow Magnetic Flux Filter", Machinery Lubrication Magazine, January 2005.

http://www.machinerylubrication.com/art ... icleid=710


Stephen J. Mraz, "Magnetic filter keeps fluids clean", Machine Design magazine, 16th June 2005.

http://machinedesign.com/article/magnet ... clean-0616


"Scanning for Ideas: Magnet Keeps Contaminants Out of Fluids", Machine Design magazine, 7th February 2008.

http://machinedesign.com/article/scanni ... luids-0207


Victoria Burt & Julie Kalista, "At the Top of Their Game: How to make racing engines last longer", Machine Design magazine", 24th April 2008.

http://machinedesign.com/article/at-the ... -game-0424
Nigel A. Skeet
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Re: VW 1302S, factory-fitted, full-flow oil filter!?!

Post by Nigel A. Skeet »

In my earlier post, I referred to a 1990s vintage, Mexican built, VW Type 1 Beetle engine, with hydraulic tappets (i.e. cam followers) and factory-fitted, oil-pump cover with cast-in, full-flow oil-filter mount. This engine, which was first introduced for the 1993 model year, is featured in the following magazine article:

Neil Birkitt, "An Injection of Life", Workshop, VW Motoring, April 1994, Pages 28~30.

« Allied to the new hydraulic tappets is the use of a proper oil filtration system. The fine clearances used in hydraulic tappets require much better oil filtration than could be afforded by the conventional system, so no longer will the engine have to rely on a crude wire mesh screen in the sump and regular oil changes to flush out impurities! »

« The oil filter is a fairly simple arrangement, somewhat akin to the filter pump units used for many years by VW engine tuners, rather than the cast-in flange that was standard equipment on Type 4 and CT-series air-cooled engines, and uses gears from the JX-series diesel engines. The spin-on filter cartridge itself is common with the latest petrol-engined models. »


The oil-filter cartridge (VW-Audi part No. 034 115 561 A), is said to be a VW Polo item.

I also made reference to a magazine article, about a hybrid full-flow cum bypass-flow oil filter cartridge as follows:

Norbert Assion, Miles Flamenbaum and Debashis Sahoo, Soms Technologies, "Hybrid Spin-on Filters", Product Review, Practicing Oil Analysis Magazine, May 2007.

http://www.oilanalysis.com/article_deta ... cleid=1024

I have since tracked down the authors and the Internet website of SOMS (Spin-On Microfilter System) Technologies, in Valhalla, New York, USA, associated with these innovative MicroGreen™ spin-on, oil-filter cartridges, which can simply be used as a direct substitute, for conventional full-flow oil-filter cartridges. Judging from the trade-press coverage this product has been receiving in North America these past twelve months, adoption by vehicle-fleet operators has snowballed.

Dependent upon whether the normally recommended replacement interval, for conventional full-flow oil filter cartridges, is 3,000 or 6,000 miles (N.B. 1,000 miles = 1,600 km), they recommend a revised schedule of oil & oil-filter replacement, as follows:

If normally recommended oil change is 3,000 miles, then

Mileage | Oil change | Filter change
0 | Yes | Yes
6,000 | No | Yes
12,000 | No | Yes
18,000 | No | Yes
24,000 | Yes | Yes | change both & repeat cycle

If normally recommended oil change is 6,000 miles, then

Mileage | Oil change | Filter change
0 | Yes | Yes
10,000 | No | Yes
20,000 | No | Yes
30,000 | Yes | Yes | change both & repeat cycle

http://www.microgreenfilter.com

http://www.microgreenfilter.com/technology/

http://www.microgreenfilter.com/howitworks/

http://www.microgreenfilter.com/design/

http://www.microgreenfilter.com/installation/

http://www.microgreenfilter.com/testing/

http://www.microgreenfilter.com/onroad/

http://www.microgreenfilter.com/findyourfilter/our/

http://www.microgreenfilter.com/faq/

http://www.microgreenfilter.com/newsevents/
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